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A printed/dyed flag is colored because the fabric is either stained with dye, printed with ink or silkscreened with ink.
A sewn flag is made by joining the individual pieces of colored fabric with thread to create the desired image.
The construction method is often deemed by the intricate detail in the flag design.
Example: The state of Oklahoma flag has multiple colors and the design is very detailed. The best way to produce this flag is by screen dye method. If the design on an Oklahoma flag were completely sewn the flag would be several hundred dollars! The state of Texas flag is simple and it is very economical to produce the flag by joining the fabric to make the flag resulting in a very affordable sewn flag.
In general, all United States flags produced by American manufacturers are made from one of 3 fabrics: nylon, polyester or cotton. It is possible to print or sew all of these fabrics to create the desired image.
The quality of a flag made by a bonified United States flag manufacturing company is likely good to excellent and the production method, dyed, screen printed or sewn will not affect the flag life.
The following construction features assure the flag is well made:
The presence of the Flag Manufacturers Association of America (FMAA) seal on the heading of an American flag assures the flag is 100% American made excellent quality.
Caution: some U.S. flag manufacturers also produce budget flags for distribution through retail chains.
When the flag fabric is thin enough to see through, it will not survive in wind or inclement weather. Inexpensive flag kits found at checkout stations or in mass displays in discount stores may very well be a good buy at the time, but it is not reasonable to expect to purchase a 3’x5’ good quality Made in America flag for $9.99.